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View Full Version : 1995 Jeep Wrangler Don's Jeep Build



Brody
February 28th, 2012, 10:11 AM
Don wanted me to build a rear bumper for his '95 Wrangler with a swingaway tire carrier. Duplications are from the swingaway carrier I am building for Juno's Cherokee. Here are the start pictures:

Brody
February 28th, 2012, 10:16 AM
Second part. Plates hanging off the spindles are 1/4" steel and are for the double shear mounting to the bumper. And no, to answer any questions, the bumper is not going to over hang the sides of the Jeep 10":D. I haven't gotten to the 'cut to fit' point...

ColoJeeper
February 28th, 2012, 11:17 AM
Pete......If this is for me....this is for the 95 Wrangler...not the Rubicon...

Brody
February 28th, 2012, 12:22 PM
Ooops on my part....but only on the title...Right parts, right bumper, wrong year:lmao::lmao:

MelloYello
February 28th, 2012, 02:14 PM
Pete is showing his age. :D

MelloYello
February 28th, 2012, 02:16 PM
Seriously - Nice work Pete. Keep the picks coming. I am interested in doing one for my XJ.

ColoJeeper
February 28th, 2012, 02:20 PM
Looking great Pete!

Popsgarage
March 3rd, 2012, 11:14 PM
Lookin' good Pete. Spindles are from A to Z???

Brody
March 4th, 2012, 07:55 AM
Actually those are the same ones from JeepTubes and have a grease zerk. The A to Z ones do not. Not that that is a real selling point on the difference.

Brody
March 6th, 2012, 07:41 AM
Here is the update on Don's rear bumper. Pretty much waiting on the Jeep right now for final adjustment on tire carrier height and for the location of the bumper mounts. Everything above the swing arm is just tacked in place right now.

Java
March 6th, 2012, 07:53 AM
Nice!! so much better than the factory "Bumperettes" !! Is that MelloYellow across the street in the last pic?

Brody
March 6th, 2012, 08:24 AM
Is that MelloYellow across the street in the last pic?

Yeah, he was skulking in the neighborhood....I am doing a bit of 'find the mystery noises' and check and tighten stuff on his rig today.

Mporter
March 6th, 2012, 08:32 AM
Actually those are the same ones from JeepTubes and have a grease zerk. The A to Z ones do not. Not that that is a real selling point on the difference.

Mine have those too. Bought from Comp4x4.com

http://www.comp4x4.com/Bearing-Housing-for-use-with-1750-pound-Spindle-and-84-type-spindles.html

Brody
March 9th, 2012, 07:57 AM
Update. The first picture shows classic powder coating issues. These were the existing bumper mounting brackets. The powder coating lifted off with a putty knife and revealed a massive amount of rust underneath. Ever wonder why almost all of the fabricators paint their stuff and offer 'powder coating' as an option?

Mporter
March 9th, 2012, 08:14 AM
Nice looking welds ya got going there Pete :thumb:

Beefy
March 9th, 2012, 08:15 AM
Awesome as usual Pete!!

Brody
March 9th, 2012, 08:22 AM
Thanks!

Nice looking welds ya got going there Pete

I have been practicing:lmao::lmao::lmao:

4runner freak
March 9th, 2012, 02:06 PM
Nice work, Pete!
Bumpers are looking good.

Popsgarage
March 9th, 2012, 04:43 PM
I like the mounting stud idea Pete!

Brody
March 9th, 2012, 08:01 PM
Shoot me a PM, Jonathan, and I'll hook you up with that mount set up. It worked sweet!

Next in line as I was waiting for the paint to dry on the rear, were the sliders. I cut off the existing ones, added two more mounting points to the frame with plates, used the existing two frame plates that were already there, and added gussets to all of them. I have yet to add the tube kicker, but since I have to do a hoop for the front bumper/winch, I figured I would bend everything at the same time. The sliders were pretty straight forward.

Brody
March 9th, 2012, 08:05 PM
Next was the front bumper. Nothing to take or cut off here, just figure out some mounts and how the ends were to be tucked back. Don wanted a stubby, but also wanted the ends clipped and returned back to the wheels a bit, with the addition of two tow points. It will get a winch hoop tomorrow when I bend the slider stuff.

Rick
March 9th, 2012, 08:12 PM
nice work;;;;; I will be talking to you later about my sliders. not really a need but would like to make them better

Brody
March 9th, 2012, 08:17 PM
Yeah Rick, I did to Don's what I suggested doing to yours pretty much, but you have more mounting points, so it would be a matter of beefing them and replacing the outer parts.

ColoJeeper
March 9th, 2012, 10:22 PM
Looking good Pete....I like it. Have hated that chrome crap since the day I bought that jeep. Nice work!

Heather
March 9th, 2012, 10:39 PM
Have hated that chrome crap
Chris could give you plenty of advice on painting over chrome... :erm:

Looks really nice as always, Pete!!

Popsgarage
March 10th, 2012, 01:09 PM
Shoot me a PM, Jonathan, and I'll hook you up with that mount set up. It worked sweet!

Will do, when I actually get some time.

Brody
March 11th, 2012, 07:40 PM
All the funky retro chrome goodies are gone, front bumper done, rear painted and mounted and serious sliders installed.

Here are the before and after:

Brody
March 11th, 2012, 07:43 PM
And the last couple. Clever eyes will notice the shining stuff on the winch fairlead. Surprising what a MF brush on a grinder will do to rust.......:lmao::lmao::lmao: The rust was jacking my clean/ shiny/new photos all up. Took about 60 seconds to spin the rust off....

Beefy
March 11th, 2012, 08:15 PM
Much better! Excellent work as usual!

Need to get my rig over to you again soon. I just need to get the damn bushings!

MelloYello
March 11th, 2012, 09:18 PM
That looks ready to rock. Nice work Pete.

ColoJeeper
March 12th, 2012, 11:44 PM
Great Job Pete.....was a pleasure doing business with you. Will do so again!

Popsgarage
March 17th, 2012, 03:23 AM
Shoot me a PM, Jonathan, and I'll hook you up with that mount set up. It worked sweet!

Meant to ask you about them last week, but got busy and ran out of time. Where did you get 'em or was it something you dreamed up.

glacierpaul
May 10th, 2012, 09:57 AM
Nice job as always Pete!!:thumb:

ctracy5
May 10th, 2012, 11:42 AM
Love the bumpers!!

95tacoma
May 10th, 2012, 07:19 PM
Looks awesome!:bowdown:

Brody
May 10th, 2012, 07:47 PM
Thanks! Don was happy, too!

ColoJeeper
May 11th, 2012, 11:35 AM
Very pleased Pete....thanks again!

http://i117.photobucket.com/albums/o76/ColoJeeper/Cars/IMG_0336.jpg

WDoG
May 11th, 2012, 12:25 PM
Great work. Very clean! Can't wait for you to take a look at the Rodeo for some sliders!