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View Full Version : This Tire Carrier will not fall off



carpenle
June 17th, 2013, 11:06 AM
So I had a busy weekend!

My XJ was missing a tire carrier, so I decided to get one on the jeep. I started with a bumper/tire carrier that I pulled off another XJ that I sold. The swing consisted of a bolt and when you would swing it out, it would almost hit the ground. I decided that I needed to correct the issue.

Light bulb came on when I thought about my old dirt bike that a friend seized the motor for me. I decided to cut the neck/triple tree off and use that for my swing/hinge. It is nice because of the ball bearings and is strong. I cut off the neck, removed the steam from the triple tree, and made some new 1/4 ‘ thick brackets. It was very helpful that my friend has a plasma cutter, made life a lot easier.

I cut off the tire carrier and moved it over to the passenger side about 6 inches. This gives me a view out the back window and gives me space for some jerry cans. I need a jerry can mount if anybody has one, let me know.

I had to make a new mount for the tire, the original was 5 lug and mine is 6 lug. I made a plate, copied the bolt pattern, drilled the holes, then used 6 grade 8 bolts and welded in them in place.

It not only looks great, it functions amazing. It swings out the same with or with out the tire. I do not think this carrier will fall off, I did two nice gussets and welded everything. I added two D rings as well. A quick shaker paint job and I have about $15 into the whole project.

http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130615_112305_618.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130615_112305_618.jpg.html)

This is the first Pic that I took. I should have taken some from the start, but forgot. I missed the cutting off the neck and making the brackets.

http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130615_121333_763.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130615_121333_763.jpg.html)

Mocked up

http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130615_122943_430.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130615_122943_430.jpg.html)

http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130615_123004_900.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130615_123004_900.jpg.html)

Back side of the neck, I added a plate, because it had some webbing, but I wanted it sold. I knew it was going to over hang on the bumper.

carpenle
June 17th, 2013, 11:10 AM
http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130615_122950_874.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130615_122950_874.jpg.html)

I decided not to weld the top bracket, so it still can be removed. If I had welded it, I would never be able to remove it, nor maintain the bearings. By making a 90 and threading it with a bolt, I can still remove the carrier.

http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130615_125606_296.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130615_125606_296.jpg.html)

http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130615_123011_974.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130615_123011_974.jpg.html)

I left the vin plate on and taped it off when I painted, because I think it is really cool and will make people think.

carpenle
June 17th, 2013, 11:14 AM
http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130615_144209_785.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130615_144209_785.jpg.html)

Welded the carrier to my new hinge, notice the placement of the carrier and 5 lug bolt pattern. It is centered right now and I have six lugs, so that will need to be moved/changed.

http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130615_151051_675-1.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130615_151051_675-1.jpg.html)

Mocked up on the jeep, to check http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130615_163036_276.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130615_163036_276.jpg.html)http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130615_163051_638.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130615_163051_638.jpg.html)

Added some gussets, wanted to support everything.

carpenle
June 17th, 2013, 11:18 AM
http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130616_103049_950.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130616_103049_950.jpg.html)

Now six bolt, I know I am missing some pics, but I forget to stop and take them.

http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130616_103057_732.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130616_103057_732.jpg.html)

http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130616_190458_144.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130616_190458_144.jpg.html)http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130616_190508_871.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130616_190508_871.jpg.html)

Ball bearings and grease:)

carpenle
June 17th, 2013, 11:20 AM
http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130616_193007_562.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130616_193007_562.jpg.html)http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130616_193117_983.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130616_193117_983.jpg.html)http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130616_193822_031.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130616_193822_031.jpg.html)http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130616_193828_679.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130616_193828_679.jpg.html)

carpenle
June 17th, 2013, 11:22 AM
http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130616_193844_245.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130616_193844_245.jpg.html)http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130616_194233_933.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130616_194233_933.jpg.html)http://i379.photobucket.com/albums/oo233/carpenle/IMG_20130616_194718_398.jpg (http://s379.photobucket.com/user/carpenle/media/IMG_20130616_194718_398.jpg.html)

Finished product, by the way first glimpse of my XJ. I still have not posted a new toy thread.

glacierpaul
June 17th, 2013, 11:24 AM
Sweet Levi!! Good job!

Java
June 17th, 2013, 04:07 PM
Awesome!! :thumb: really nice work, it looks strong. I like the VIN!!

4Runninfun
June 17th, 2013, 04:22 PM
great idea! I don't think you're going to have to worry about that!

carpenle
June 17th, 2013, 04:35 PM
great idea! I don't think you're going to have to worry about that!

I should not have a problem. The weight is spread out and not just sitting on top of the bumper. I am really happy with how it all turned out.

Heather
June 17th, 2013, 04:44 PM
That is really cool, and I love how close-in to the back it is. I had a tire carrier fall off on Park Avenue during rush hour - not a fun time at all. Thanks for taking the time to post the info!

carpenle
June 17th, 2013, 04:48 PM
not a fun time at all

Thanks Heather,

I am sure that was pretty scary.

carpenle
June 17th, 2013, 04:50 PM
If I would have left it as is, it would have came off. It had 6 inches of back and forth travel and when you would swing it out, it would drop way down.

Popsgarage
June 17th, 2013, 05:04 PM
The way you placed it in double shear is the only way to build a tire carrier. With a bearing on top and bottom, you'll never stress the bearing spindle enough for it to snap.

94ToyBear
July 4th, 2013, 03:52 PM
Cant see the pics for some reason

Chris
July 4th, 2013, 04:07 PM
It looks like they pics were deleted, this is a good example of why we should upload the images. This thread is pretty much useless now. :frown:

carpenle
July 5th, 2013, 10:24 PM
I would not say useless, the Idea is the important part. You can go to http://s379.photobucket.com/user/carpenle/library/1990%20XJ for pics, I will add them later. I had to move them, because my photobucket account was about up and I wanted my e-bay pictures of the jeep to stay.